Product Design of Electro Galvanized Wire Machine

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The galvanized wire machine is a specialized production system engineered to manufacture low carbon galvanized steel wires efficiently and consistently. This equipment is primarily used for producing mesh wire, binding wire, and construction wire. Designed for industrial-scale operations, the machine integrates advanced mechanical design, high-speed production capabilities, and flexibility in output to meet a wide range of customer specifications. In this blog post, Yifam, as a high performance galvanized steel wire machine exporter, will share the product design of electro galvanized wire machine for sale.

Product and Raw Material Specifications

The galvanized wire produced by this machine is typically made from low carbon steel, with widely used raw materials such as SAE1006 and Q195. These materials are known for their excellent ductility and consistent chemical composition, making them ideal for cold processing and surface galvanizing.

The production line accommodates wire diameters ranging from φ0.8mm to φ3.0mm. The finished steel wire exhibits a tensile strength of 350–450 MPa, offering a balance between strength and formability. A key specification of the output is the galvanized layer weight of 10g/m², with a tight tolerance of ±1g/m², ensuring consistent corrosion resistance for various applications.

Mechanical Structure and Wire Configuration

This production line features a 24-line configuration, allowing for high-volume, parallel processing of steel wires. The wires are arranged with a uniform spacing of 25mm, and the total maximum width of the system reaches 2500mm. This configuration supports continuous and balanced production, contributing to machine stability and high throughput.

The elevation of the steel wire travel path is fixed at 950mm from the ground, ensuring ergonomic compatibility with auxiliary machinery and maintenance personnel. The wiring method adopted is the "straight-in type," facilitating streamlined feeding, reduced wire deviation, and simplified maintenance operations.

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Production Line Layout and Dimensions

The machine is laid out in a linear format with a total line length of approximately 90 meters. This straight-in configuration aligns with the common workshop layouts in industrial settings, requiring a dedicated space of sufficient length for installation. The design considers accessibility, smooth wire transport, and effective integration with pre-treatment and post-treatment units.

Power Requirements and Voltage Configuration

To adapt to varying regional standards, the Electro Galvanized Wire Machine can be customized to operate under different voltage conditions. The standard design operates on 380V, 50Hz, but the system can be configured to support other voltages such as 440V according to customer requirements. This ensures seamless deployment across global markets with diverse electrical standards.

Production Capacity and Efficiency Metrics

The machine is designed for continuous 24-hour operation, with its output capacity depending on the wire diameter and line speed. Under optimal conditions, it can produce:

* Over 16 tons/day of φ1.2mm wire at 50m/min.

* Over 12 tons/day of φ0.8mm wire at 90m/min.

These estimates are based on a machine utilization rate exceeding 75%, reflecting the line's efficiency and operational stability. The output figures highlight the equipment’s capability to meet large-scale production demands with minimal downtime.

Performance Metrics and DV Value

The design includes a DV value (Drawing Value) of 80, indicating the machine’s proficiency in drawing operations and mechanical tension control. This metric reflects the energy and force required for shaping the wire, and a value of 80 signifies a well-optimized drawing process for low carbon wire grades.

Application of Electro Galvanized Wire Machine

This equipment serves industries requiring galvanized wire for:

* Welded mesh and fencing.

* Binding and packaging applications.

* Construction reinforcement and structural elements.

The precision galvanizing and uniform mechanical properties make the wire suitable for both indoor and outdoor usage, offering protection against corrosion and mechanical stress.

Design Considerations and Assumptions

The quoted performance and specifications are based on a few key design assumptions:

1. The intended application includes mesh wire, binding wire, and building wire.

2. The output capacities are based on the machine's nominal design speed and stable working conditions.

3. The power resource is standardized to 440V, 50Hz unless otherwise specified.

These parameters ensure consistency across installations while allowing flexibility for tailored solutions in specific factory settings.

Conclusion

The Electro Galvanized Wire Machine exemplifies a well-balanced integration of engineering precision, industrial durability, and production efficiency. It is a robust solution for manufacturers seeking reliable, high-throughput wire galvanizing systems. With attention to detail in wire alignment, galvanizing accuracy, and line configuration, this machine meets the evolving demands of the global wire production market.

www.yifam.com
Yifam

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