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KLK-ZS2 2-Color 6-Station Rotary Screen Printer: High-Efficiency Multi-Color Automation for Premium Packaging
In high-volume packaging manufacturing, scaling output without sacrificing registration accuracy is a constant battle. Multi-color job runs on complex shapes often require multiple machine passes, significantly multiplying labor costs and handling defects. Traditional layouts struggle to deliver the continuous, rapid workflow required by global cosmetic and pharmaceutical brands.
Engineered by Shenzhen Kar Lee Keung Electronic Equipment Co., Ltd., the KLK-ZS2 2-Color 6-Station Rotary Screen Printer completely solves these challenges. Built on a continuous high-speed rotary indexing table with 6 industrial stations, this system executes synchronous flame treatment, high-precision multi-color overprinting, and instant UV curing in a single unified footprint.
KLK-ZS2 2-Color 6-Station Automatic Rotary Screen Printer Machine by Shenzhen Kar Lee Keung
Caption: The KLK-ZS2 fully enclosed high-speed rotary multi-color silk screen printing system.
1. Advanced Mechanical Design & Engineering Features
6-Station Rotary Indexing Table with Automatic Loading & Unloading
The KLK-ZS2 utilizes a heavy-duty rotary table architecture featuring 6 specialized working stations. This allows the machine to load raw containers, perform surface modifications, print multiple colors sequentially, cure the ink, and automatically unload the completed items simultaneously. The integrated servo-driven automatic loading and unloading system removes manual intervention from the core workflow, achieving unmatched output stability.
CCD Vision Alignment & Servo Pre-Registration
Achieving flawless multi-color registration on containers lacking a physical registration notch is extremely difficult. The KLK-ZS2 integrates an ultra-advanced CCD vision camera coupled with a dedicated servo pre-registration module. By identifying specific surface features or previous registration marks dynamically, the all-servo drive control system micro-adjusts positioning at a millisecond rate, ensuring perfect color-to-color overlapping.
4-Axis Synchronous All-Servo Linkage Structure
Every core movement of the printing cycle—from rotary transfer, screen movement, to article rotation—is driven by synchronized, premium bus servos. This all-servo motion framework eliminates mechanical gear backlash and simplifies complex job setups via digital memory parameters, ensuring lifelong mechanical precision and seamless machine commissioning.
Detailed internal assembly and stations of KLK-ZS2 rotary screen printer
Caption: Close-up view of the multi-station internal assembly featuring precise printing fixtures and UV curing integrations.
Intelligent Flame Surface Treatment & Flexible UV Curing
To ensure maximum ink adhesion on plastic and glass substrates (such as PP, PE, and PET), the machine features an inline flame pre-treatment burner that instantly boosts the material's surface tension. Post-printing, the system provides customizable curing modules utilizing either low-temperature LED UV lamps or high-intensity traditional Mercury Lamp Furnaces (up to 5000W), drying inks instantly for immediate downstream packing.
2. Industrial Applications: Engineered for Versatility
The KLK-ZS2 offers wide technical adaptability, making it the ideal multi-color automation choice for major B2B contract packagers and OEM/ODM factories:
· Target Products: High-end cosmetic containers, luxury spirit bottles, medical vials, personal care tubes, and premium glassware.
· Supported Contours: Fully optimized for Round, Oval, Square, and Rectangle container shapes.
· Optional Modular Fixtures: Can be configured with vacuum clamping or interior air inflation functionalities to prevent thin-walled plastic bottles from deforming during the print stroke.
3. Technical Specifications Datasheet
|
Parameter / Spec Name |
Technical Specifications |
|
KLK-ZS2 (2-Colors 6 Stations Rotary Screen Printer) |
|
|
Article Diameter Range |
25 - 80 mm |
|
Article Height Range |
35 - 180 mm |
|
Max Printing Stroke |
240 mm |
|
Max Screen Frame Size |
450 * 250 mm |
|
Max Printing Speed |
Round: 25-45 pcs/min |
|
LED UV Power / Mercury Lamp |
230W / 5000W |
|
Air Consumption |
0.5 - 0.7 Mpa |
|
Power of Whole Machine |
380V 50/60HZ 20KW |
4. Global B2B Deployment & Cloud Infrastructure Support
1. Cloud-Based Remote Diagnostics: Utilizing advanced bus-communication servos, our engineering headquarters can perform remote program updates, parameter tuning, and troubleshooting via secure cloud pathways, slashing downtime for overseas production floors.
2. Ruggedized PLC & HMI Touch Display: The entire multi-station system is controlled via a centralized PLC network, featuring an intuitive touchscreen interface allowing rapid template switches and millisecond-level mechanical tuning.
3. Turnkey Custom Upgrades: Tailored feeding systems, anti-static ionization bars, dust-cleaning systems, and customized vacuum fixtures can be engineered to seamlessly interlock into high-speed automated assembly lines.
Conclusion & Global Sourcing Inquiry
When your manufacturing lines demand flawless multi-color repeatability, massive structural throughput, and zero changeover waste, the KLK-ZS2 2-Color 6-Station Rotary Screen Printing Machine stands out as the ultimate industrial standard.
We invite overseas packaging distributors, premium cosmetics manufacturers, and automatic line procurement managers to visit our corporate global portal at www.klkelec.com or directly explore detailed machine configurations at Shenzhen Kar Lee Keung to schedule an online video consultation or arrange a custom printing trial with your sample substrates.
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